Design of Hydraulic Press

Stair Climbing Wheelchair

DS3240 Servo Motor
Why?
  • Conventional wheelchairs are built primarily for flat surfaces and cannot independently navigate staircases.
  • Existing stair-climbing wheelchairs can be expensive and complex, making them inaccessible to many users.
CAD design of the robotic arm
What?
  • Developed the CAD design of a stair-climbing wheelchair using a novel sun–planet gear mechanism for movement across flat surfaces and staircases.
Robotic arm design and assembly
Results?
  • Developed a mechanical concept for transitioning between flat-ground mobility and stair climbing.
  • Focused on a lightweight, cost-effective alternative to conventional stair-climbing wheelchair systems.
How?

Sun–Planet Gear System: Transmits hand-driven power to the rear wheels for movement on flat surfaces.

Lever-Based Mode Switching: Changes the mechanism from driving the wheels to rotating the planet carrier, enabling stair-climbing movement.

Forward–Backward Control: Uses the gear mechanism and lever-based mode selection to adapt movement between flat-ground travel and stair climbing, with a hydraulic disc brake for controlled stopping.

The Assembly

Complete hydraulic press CAD assembly

Component Breakdown

DS3240 Servo Motor

Chair

Supports the user and provides the main seating structure of the wheelchair

Material: Mild steel frame

Fasteners CAD model

Wheel arrangement

Houses the three-wheel planetary arrangement used to negotiate stair steps

Material: Aluminium alloy for structural arms

Base plate CAD model

Back wheel structure

Supports the rear of the wheelchair and transmits motion during movement

Material: Aluminium alloy

Lower beam CAD model

Planet Gear Belt

Transmits motion between the planetary gear mechanism and connected rotating components

Material: Reinforced rubber

Table plate CAD model

Brake Clutch

Engages or disengages the braking mechanism to control wheel movement

Material: Steel

Piston CAD model

Front Wheel

Supports the front of the wheelchair and enables movement over flat surfaces

Material: Rubber tyre with a aluminium wheel hub

Piston rod CAD model

Hand Support

Provides a hand-operated interface for controlling

Material: Steel rod

Upper beam CAD model

Disc Brake

Provides braking force to slow down or stop the wheelchair

Material: Stainless steel disc with a suitable friction pad material

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